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Prefix and Suffix of LYC bearings

The commonly used supplementary codes by LYC are listed in the following and the meanings are explained as:

Prefix  
L Removable inner or outer ring of a separable bearing
R Bearing without removable inner or outer ring (only suitable for needle roller bearingsof type NA)
K Roller and cage assembly
WS Shaft washer of a cylindrical roller thrust bearing
GS Housing washer of a cylindrical roller thrust bearing
KOW Thrust bearing without shaft washer
KIW Thrust bearing without housing washer
LR Bearing with removable inner ring or outer ring and rolling elements assembly
   
Suffix  
Internal design
A Deviating or modified internal design
B Standard type (the design contents can be altered according to different bearing structures)
C Example: B indicates nominal contact angle a = 40 for angular contact ball bearings, and it
D   indicates the increased contact angle for tapered roller bearings. C indicates nominal
E           contact angle a = 15 for angular contact ball bearings.  E indicates the reinforce bearings.
AC                 Nominal contact angle a =25  for angular contact ball bearings
D                   Split bearings 
   
Codes of seats, shields and external designs
K                Tapered bore, taper 1:12 on diameter
K30            Tapered bore, taper 1:30 on diameter
R                Bearing with flanged outer ring
N                Bearing with snap ring groove in outer ring
NR              Bearing with snap ring groove in outer ring and snap ring
-RS             Embedded case rubber seal at one side of the bearing (rubbing seal)
-2RS           Embedded case rubber seals at both sides of the bearing (rubbing seal)
-RZ             Embedded case rubber seal at one side of the bearing(non-rubbing seal)
-2RZ           Embedded case rubber seals at both sides of the bearing (non-rubbing seal)
-Z               Bearing with shield at one side
-2Z              Bearing with shields at both sides 
   
Codes of bearing materials
/HE        Rings, rolling elements and cages, or only rings and rolling elements, made of electroslagrefined bearing steel ZGCr15, ZGCr15SiMn
/HA        Rings, rolling elements and cages, or only rings and rolling elements, made of vaccum arc-melted steel
/HU        Rings, rolling elements and cages or only ring and rolling elements, made of unable hardening stainless steel lCr18Ni9Ti
/HV        Rings, rolling elements and cages, or only ring and roiling elements, made of hardening stainless steel (/HV-9Crl8, /FM-9Crl8Mo)
/HN        Rings and rolling elements, made of heat-resisting bearing steel  (/HN-Cr4Mo4V, /HNI-Cr 14Mc)4, /liN2-Crl5Mo4V, /1-fN3-Wl8Cr4V)
/HC        Rings rolling elements, or only rolling elements, made of carburized steel (/HC-2OCr2Ni4 A, /HCI-2OCr2MoA, /liC2-15Mn)
/HP        Rings and rolling elements, made of beryllium bronze or other anti-magnetic matertials.
/HG Rings and rolling elements, or only rings, made of other bearing steels     (HG-5CrmnMo, /HG1-55SiMoVA)
F            Solid cage, made of steel, nodular cast iron or powder metallurgy, the additional figure indicates the different materials
             Fl-carbori steel, F2-graphite steel, F3-nodular cast iron, F4-powder metallurgy
Q           Bronze solid cage, the additional figure indicates the different materials
  Q1-ferro-aluminium manganese bronze, Q2-ferro-silicon zinc bronze,
  Q3-nichrome silicon bronze, Q4-alurninium bronze
M Brass solid cage
L            Light alloy solid cage, the additional figure indicates the different materials L-LY11CZ, L1-LY12CZ
T            Phenolic resin solid cage
TH         Glass-fibre-reinforced phenolic resin cage (basket type)
TN         Moulded cage with engineering plastic, the additional figure indicates the different
  materials   TNI-nylon, TN2-polysulfone, TN3-polyimide TN4-polycarbonate, TN5-polyfoffnal dehydez
J              Pressed steel plate cage, the additional figure indicates the different materials
Y            Pressed brass plate cage, the additional figure indicates the different materials
SZ          Cage is made of spring steel wire or spring plate
V            Full complement beating (without cage) 
   
Tolerance and clearance
/P6         Tolerance class conforms to standard group 6
/P6X       Tolerance class conforms to standard class 6x
/P5        Tolerance class conforms to standard class 5
/P4        Tolerance class conforms to standard class 4
/P2 Tolerance class conforms to standard class 2 
/Cl        Internal clearance conforms to standard group 1
/C2        Internal clearance conforms to standard group 2
/C3        Internal clearance conforms to standard group 3
/C4        internal clearance conforms to standard group 4
/C5        Internal clearance conforms to standard group 5
/C9        Bearing internal clearance differs from the present standard, the tolerance class and  clearance can be simplified into /P63R43, when they need to be expressed  simultaneously 
                                  
Codes of bearing arrangement 
/DB        Back-to-back arrangement
/DF        Face-to-face arrangement
/DT        Tandem arrangement 
   
Other bearing features
/Z         limited values of the vibration acceleration level, the additional figures indicate the different limited values, as Z1, Z2, Z3
/V         Limited values of the vibration speed level, the additional figures express the different values, as V1, V2, V3
/S0        The bearing rings are tempered through heat treatment, and the operating temperature is up to 150 C
/SI        The bearing rings are tempered through heat treatment, and the operating temperature is up to 200 C
/S2        The bearing rings are tempered through heat treatment, and the operating temperature is up to 250 C
/S3        The bearing rings are tempered through heat treatment, and the operating temperature is up to 300 C
/S4        The bearing rings are tempered through beat treatment, and the operating temperature is up to 350 C
/W20       The bearing with three lubrication holes in outer ring
/W26 The bearing with six lubrication holes in outer ring 
/W33       The bearing with a lubrication groove and six lubrication holes in outer ring
/W33X The bearing with three lubrication holes and six lubrication holes in outer ring
/AS        The beating with lubrication hole in outer ring, the additional figure shows the numbers of oil hole (used for needle roller hearings)
/IS The bearing is filled with special grease for high temperature, grease quantities differ  from the standard filling are identified by an additional letter
/HT          The bearing is filled with special grease for high temperature, grease quantities differ  from the standard filling are identified by an additional letter
  A:: grease quantity is less than standard filling
  B: grease quantity is more than standard filling
  C: full quantity of grease
/LT          Bearing with the grease for lower temperature, the additional letter is the same meaning as /HT
/MT         Bearing with the grease for medium temperature, the additional letter is the same meaning as /HT
/LHT         Bearing with the grease for lower or higher temperature, the additional letter is the same meaning as /HT
/Y           Combinations of the letter Y with another letter or figure can identify differences from the standard design which are not concluded by other established suffixes
   /YA  Modification of structures (comprehensive expression)
   /YA1 The outer surface of bearing outer ring differs from that of standard design
   /YA2 The outer surface of bearing outer ring differs from that of standard design
   /YA3 The outer surface of bearing outer ring differs from that of standard design
   /YA4 The outer surface of bearing outer ring differs from that of standard design
   /YA5 The outer surface of bearing outer ring differs from that of standard design
   /YA6 The outer surface of bearing outer ring differs from that of standard design
   /YA7 The outer surface of bearing outer ring differs from that of standard design
   /YA8 The outer surface of bearing outer ring differs from that of standard design
   /YA9 The outer surface of bearing outer ring differs from that of standard design
   /YA10 The outer surface of bearing outer ring differs from that of standard design

  1. If suffix Y with another letter or additional figure are presented in bearing designations, the product drawings or the supplementary specifications must be looked up.

  2. In this catalog, LYC designations of inch size tapered roller bearings are basically corresponding to TIMKEN designations.

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Tolerance class of LYC Bearings

LYC

0

6

5

4

2

ISO

0

6

5

4

2

ANSI

ABEC-1

ABEC-3

ABEC-5

ABEC-7

ABEC-9

SKF

0

P6

P5

P4

P2

DIN

0

P6

P5

P4

P2

JIS

0

6

5

4

 

Chemical Composition of  Steels for LYC bearings (%)

Element

C

Si

Mn

Cr

Ni

Mo

P

S

Cu

GCr15

0.95~1.05

0.15~0.35

0.25~0.45 

1.40~1.64

---

---

<=0.025

<=0.025

---

GCr15SiMn

0.95~1.05

0.45~0.75

0.95~1.25 

1.40~1.64

---

---

<=0.025

<=0.025

---

G20CrNi2Mo

0.17~0.23

0.15~0.40

0.40~0.70 

0.35~0.65

1.60~2.00

1.60~2.00

<=0.030

<=0.030

<=0.25

G20Cr2Ni4

0.17~0.23

0.15~0.40

0.30~0.60 

1.25~1.75

3.25~3.75

---

<=0.030

<=0.030

<=0.25

50Mn

0.48~0.56

0.17~0.37

0.70~1.00 

---

---

---

---

---

---

42CrMo

0.38~0.45

0.17~0.37

0.50~0.80 

0.90~1.20

---

0.15~0.25

---

---

---

 

Equivalent Designations of LYC bearings

LYC (China)

ASTM(USA)

DIN(GERMANY)

JIS(JAPAN)

GCr15

AISI 52100

DIN100Cr6

JIS SUJ2

GCr15SiMn

 

DIN100CrMn67

 

G20CrNi2Mo

AISI 4320

 

JIS SNCM415

G20Cr2Ni4

AISI 3316

 

 

50Mn

AISI 1551

 

 

42CrMo

 

DIN 42CrMo4

JIS SCM 440

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Radial Internal Clearances in Deep Groove Ball Bearings

Nominal bore diameter d (mm)

C2

Normal

C3

C4

C5

Over

Incl.

min

max

min

max

min

max

min

max

min

max

2.5

6

0

7

2

13

8

23

---

---

--

---

6

10

0

7

2

13

8

23

14

29

20

37

10

18

0

9

3

18

11

25

18

33

25

45

18

24

0

10

5

20

13

28

20

36

20

48

24

30

1

11

5

20

13

28

23

41

30

53

30

40

1

11

6

20

15

33

28

46

40

64

40

50

1

11

6

23

18

36

30

51

45

73

50

65

1

15

8

28

23

43

38

61

55

90

65

80

1

15

10

30

25

51

46

71

65

105

80

100

1

18

12

36

30

58

53

84

75

120

100

120

2

20

15

41

36

66

61

97

90

140

120

140

2

23

18

48

41

81

71

114

105

160

140

160

2

23

18

53

46

91

81

130

120

180

160

180

2

25

20

61

53

102

91

147

135

200

180

200

2

30

25

71

63

117

107

163

150

230

200

225

2

35

25

85

75

140

125

195

175

265

225

250

2

40

30

95

80

160

145

225

205

300

250

280

2

45

35

105

90

170

155

245

225

340

280

315

2

55

40

115

100

190

175

270

245

370

315

355

3

60

45

125

110

210

195

300

275

410

355

400

3

70

55

140

130

140

225

340

315

460

400

450

3

80

60

170

150

270

250

380

350

510

450

500

3

90

70

190

170

300

280

420

390

570

500

560

10

100

80

210

190

330

310

470

440

630

560

630

10

110

90

230

210

360

340

520

490

690

630

710

20

130

110

260

240

400

380

570

540

760

710

800

20

140

120

290

270

450

430

630

600

840

800

900

20

160

140

320

300

500

480

700

670

940

900

1000

20

170

150

350

330

550

530

770

740

1040

1000

1120

20

180

160

380

360

600

580

850

820

1150

1120

1250

20

190

170

410

390

650

630

920

890

1260

  

 

Radial Internal Clearances of Self-aligning ball Bearings with cylindrical bore    (um)

Nominal bore
diameter d (mm)

C2

Normal

C3

C4

C5

over

incl.

min

max

min

max

min

max

min

max

min

max

10

14

2

10

6

19

13

26

21

35

30

48

14

18

3

12

8

21

15

28

23

37

32

50

18

20

4

14

10

23

17

30

25

39

34

52

24

30

5

16

11

24

19

35

29

46

40

58

30

40

6

18

13

29

23

40

34

53

46

66

40

50

6

19

14

31

25

44

37

57

50

71

50

65

7

21

16

36

30

50

45

69

62

88

65

80

6

24

18

40

35

60

54

83

76

108

60

100

9

27

22

48

42

70

64

96

89

124

100

120

10

31

25

56

50

83

75

114

105

145

120

140

10

38

30

68

60

100

90

135

125

175

140

160

15

44

35

80

70

120

110

161

150

210

 

Radial Internal Clearances of Self-aligning ball Bearings with tapered bore    (um)

Nominal bore
diameter d (mm)

C2

Normal

C3

C4

C5

over

incl.

min

max

min

max

min

max

min

max

min

max

18

24

7

17

13

26

20

33

28

42

37

55

24

30

9

20

15

28

23

39

33

50

44

62

30

40

12

24

19

35

29

46

40

59

52

72

40

50

14

27

22

39

33

52

45

65

58

79

50

65

18

32

27

47

41

61

56

80

73

99

65

80

23

39

35

57

50

75

69

98

91

123

80

100

29

47

42

68

62

90

84

116

109

144

100

120

135

56

50

81

75

108

100

139

130

170

120

140

40

68

60

98

90

130

120

165

155

205

140

160

45

74

65

110

100

150

140

191

180

240

 


Radial Internal Clearances in Cylindrical Roller Bearings with Cylindrical bore  (um)

Nominal bore
diameter  d (mm)

C2

Normal

C3

C4

C5

over

incl.

min

max

min

max

min

max

min

max

min

max

 

10

0

25

20

45

35

60

50

75

--

--

10

24

0

25

20

45

35

60

50

75

65

90

24

30

0

25

20

45

35

60

50

75

70

95

30

40

5

30

25

50

45

70

60

85

85

105

40

50

5

35

30

60

50

80

70

100

95

125

50

65

10

40

40

70

60

90

80

110

110

140

65

80

10

45

40

75

65

100

90

125

130

165

80

100

15

50

50

85

75

110

105

140

155

190

100

120

15

55

50

90

85

125

125

165

180

220

120

140

15

60

60

105

100

145

145

190

200

2454

140

160

20

70

70

120

115

165

165

215

225

275

160

180

25

75

75

125

120

170

170

220

250

300

180

200

35

90

90

145

140

195

195

250

275

330

200

225

45

105

105

165

160

220

220

280

305

365

225

250

45

110

110

175

170

235

235

300

330

395

250

280

55

125

125

195

190

260

260

330

370

440

280

315

55

130

130

205

200

275

275

350

410

485

315

355

65

145

145

225

225

305

305

385

455

535

355

400

100

190

190

280

280

370

370

460

510

600

400

450

110

210

210

310

310

410

410

510

565

665

450

500

110

220

220

330

330

440

440

550

625

735

 

Radial Internal Clearances of Spherical Roller Bearings with cylindrical bore (um)

Nominal bore
diameter d (mm)

C2

Normal

C3

C4

C5

over

incl.

min

max

min

max

min

max

min

max

min

max

14

18

10

20

20

35

35

45

45

60

60

75

18

24

10

20

20

35

35

45

45

60

60

75

24

30

15

25

25

40

40

55

55

75

75

95

30

40

15

30

30

45

45

60

60

80

80

100

40

50

20

35

35

55

55

75

75

100

100

125

50

65

20

40

40

65

65

90

90

120

120

150

65

80

30

50

50

80

80

110

110

145

145

180

80

100

35

60

60

100

100

135

135

180

180

225

100

120

40

75

75

120

120

160

160

210

210

260

120

140

50

95

95

145

145

190

190

240

240

300

140

160

60

110

110

170

170

220

220

280

280

350

160

180

65

120

120

180

180

240

240

310

310

390

180

200

70

130

130

200

200

260

340

340

430

430

200

225

80

140

140

220

220

290

380

380

470

470

225

250

90

150

150

240

240

320

320

420

420

520

250

280

100

170

170

260

260

350

350

460

460

570

280

315

110

190

190

280

280

370

370

500

500

630

315

355

120

200

200

310

310

410

550

550

690

690

355

400

130

220

220

340

340

450

450

600

600

750

400

450

140

240

240

370

370

500

500

660

660

820

450

500

140

260

260

410

410

550

550

720

720

900

500

560

150

280

280

440

440

600

600

780

780

1000

560

630

170

310

310

480

480

650

650

850

850

1100

630

710

190

350

350

530

530

700

700

920

920

1190

710

800

210

390

390

580

580

770

770

1010

1010

1300

800

900

230

430

430

650

650

860

860

1120

1120

1440

900

1000

260

480

480

710

710

930

930

1220

1220

1570

1000

1120

290

530

530

780

780

1020

1020

1330

1330

1720

1120

1250

320

580

580

860

860

1120

1120

1460

1460

1870

1250

1400

350

640

640

950

950

1240

1240

1620

1620

2080

 

Radial Internal Clearances of Spherical Roller Bearings with tapered bore  (um)

Nominal bore diameter d (mm)

C2

Normal

C3

C4

C5

over

incl.

min

max

min

max

min

max

min

max

min

max

18

24

15

25

75

35

35

45

45

60

60

75

24

30

20

30

30

40

40

55

55

75

75

95

30

40

25

35

35

50

50

65

65

85

85

105

40

50

30

45

45

60

60

80

80

100

100

130

50

65

40

55

55

75

75

95

95

120

120

160

65

60

50

70

70

95

95

120

120

150

150

200

90

100

55

80

80

110

110

140

140

180

180

230

100

120

65

100

100

135

135

170

170

220

220

260

120

140

80

120

120

160

160

200

200

260

260

330

140

160

90

130

130

180

180

230

230

300

300

380

160

180

100

140

140

200

200

260

260

370

340

430

180

200

110

160

160

220

220

290

290

370

370

470

200

225

120

180

180

250

250

320

320

410

410

520

225

250

140

200

200

270

270

350

350

450

450

570

250

280

150

220

220

300

300

390

390

490

490

620

280

315

170

240

240

330

330

430

430

540

540

680

315

355

190

270

270

360

360

470

470

590

590

740

355

400

210

300

300

400

400

520

520

650

560

820

400

450

230

330

330

440

440

570

570

720

720

910

450

500

260

370

370

490

490

630

630

790

790

1000

500

560

290

410

410

540

540

680

680

870

670

1100

560

630

320

460

460

600

600

780

760

900

980

1230

630

710

350

510

510

670

670

850

850

1090

1090

1360

710

800

390

570

570

750

750

960

960

1220

1220

1500

800

900

440

640

640

840

640

1070

1070

1370

1370

1690

900

1000

490

710

710

930

330

1190

1190

1520

1520

1860

1000

1120

530

770

770

1030

30

1300

1300

1670

1670

2050

1120

1250

570

830

830

1120

120

1420

1420

1830

1830

2250

1250

1400

620

910

910

1230

230

1560

1560

2000

2000

2470

 Back to Top

 

LYC Bearing Noise and Vibration Level
Accelerator

Nominal bore
diameter
d (mm)

Single Bearing Vibration Reading (dB) not exceed

6000 Series

6200 Series

6300 Series

Z

Z1

Z2

Z

Z1

Z2

Z3

Z

Z1

Z2

Z3

3

35

34

32

36

35

32

30

37

36

33

31

4

35

34

32

36

35

32

30

37

36

33

31

5

37

36

34

38

37

34

32

39

37

35

33

6

37

36

34

38

37

34

32

39

37

35

33

7

39

38

35

40

38

36

34

 --

-- 

-- 

-- 

8

39

38

35

40

38

36

34

 --

-- 

-- 

-- 

9

41

40

36

42

40

37

35

 --

-- 

-- 

-- 

10

43

42

38

44

42

39

35

46

44

40

37

12

44

43

39

45

43

39

35

47

45

40

37

15

45

44

40

46

44

41

36

48

46

42

38

17

46

44

40

47

45

41

36

49

47

42

38

20

47

45

41

48

46

42

38

50

48

43

39

25

48

46

42

49

47

43

40

51

49

44

41

30

49

47

43

50

48

44

41

52

50

45

42

35

51

49

45

52

50

46

43

54

52

47

44

40

53

51

46

54

52

47

44

56

54

49

45

45

55

53

48

56

54

49

46

58

56

51

47

50

57

54

50

58

55

51

48

60

57

53

49

55

59

56

52

60

57

53

50

62

59

54

51

60

61

58

54

62

59

54

51

64

61

56

53

65

49

48

46

50

49

47

42

51

50

48

43

70

50

49

47

51

50

48

43

52

51

49

44

75

51

50

48

52

51

49

44

53

52

50

45

80

52

51

49

53

52

50

45

54

53

51

46

85

53

52

50

54

53

51

46

56

55

52

47

90

54

53

52

56

55

53

48

58

57

54

49

95

56

55

54

58

57

55

50

60

59

56

51

100

58

57

56

60

59

57

52

62

61

58

53

105

60

59

58

62

61

59

54

64

63

60

55

110

62

61

60

64

63

61

56

66

65

62

57

120

64

63

62

66

65

63

58

68

67

64

59



Anderons
ROTATION SPEED: 1800R/min

Nominal bore
diameter
d (mm)

Single Bearing Vibration Reading(um/s) not exceed

V

V1

V2

V3

L

M

H

L

M

H

L

M

H

L

M

H

5

110

72

60

90

60

50

58

36

30

35

21

18

6

110

72

60

90

60

50

58

36

30

35

21

18

7

130

96

80

110

80

65

72

48

40

44

28

24

8

130

96

80

110

80

65

72

48

40

44

28

24

9

130

96

80

110

80

65

72

48

40

44

28

24

10

160

120

100

140

100

85

90

60

50

55

35

30

12

160

120

100

140

100

85

90

60

50

55

35

30

15

210

150

120

180

130

100

110

78

60

65

46

35

17

210

150

120

180

130

100

110

78

60

65

46

35

20

260

190

150

220

160

125

130

100

75

80

60

45

22

260

190

150

220

160

125

130

100

75

80

60

45

25

260

190

150

220

160

125

130

100

75

80

60

45

28

260

190

150

220

160

125

130

100

75

80

60

45

30

300

240

190

250

200

160

150

120

100

90

75

60

32

300

240

190

250

200

160

150

120

100

90

75

60

35

300

240

190

250

200

160

150

120

100

90

75

60

40

360

300

260

300

250

220

180

150

130

110

90

80

45

360

300

260

300

250

220

180

150

130

110

90

80

50

420

320

320

350

270

270

210

160

160

125

100

100

55

420

360

360

350

300

300

210

180

180

125

110

110

60

480

360

440

400

300

370

240

180

220

145

110

130


ROTATION SPEED: 900R/min

Nominal bore
diameter
d (mm)

Single Bearing Vibration Reading (um/s) not exceed

V

V1

V2

V3

L

M

H

L

M

H

L

M

H

L

M

H

65

300

260

420

250

220

350

160

130

180

105

80

105

70

360

310

460

300

260

390

180

150

230

110

90

135

75

360

310

460

300

260

390

180

150

230

110

90

135

80

420

360

540

350

300

450

210

180

270

130

110

160

85

420

360

540

350

300

450

210

180

270

130

110

160

90

480

420

600

400

350

500

240

210

300

145

125

180

95

480

420

600

400

350

500

240

210

300

145

125

180

100

560

490

670

470

410

565

280

245

340

170

145

204

105

560

490

670

470

410

565

280

245

340

170

145

204

110

640

570

750

540

480

630

320

290

380

190

175

225

120

640

570

750

540

480

630

320

290

380

190

175

225

Back to Top

 

ANSI/AFBMA  Standard for Steel Ball

Grade

Basic diameter tolerance

Batch diameter variable

Spherical diameter variable

Spherical deviation

Surface roughness

um

Ra

3

±0.75

0.13

0.08

0.08

0.012

5

±1.25

0.25

0.13

0.13

0.002

10

±2.5

0.5

0.25

0.25

0.025

16

±2.5

0.8

0.4

0.4

0.025

24

±2.5

1.2

0.6

0.6

0.050

48

±5

2.4

1.2

1.2

0.080

60

±10

3

1.5

1.5

0.100

100

±12.5

5

2.5

2.5

0.125

200

±25

10

5

5

0.200

500

±50

25

13

13

-

1000

±125

50

25

25

-

2000

±125

100

50

50

-

3000

±125

150

80

80

-

 

Back to Top


 

 

Bearing Damage Analysis 

 

Peeling off

Peeling off and deformation of the rotational surface

Possible reasons

  • Load too heavy or improper applications

  • Mal-mounting

  • Poor precision of the shaft or bearing box

  • Clearance too small

  • Intrusion of foreign matters

  • Rusting

  • Hardness decrease caused by abnormal high temperature

Solutions

  • Re-consider the application conditions

  • Consider other bearing specifications

  • Check the processing precision of the shaft and bearing box

  • Consider the surrounding design

  • Check the mounting method

  • Check the lubricant and lubrication method

 

Burns

Overheat color varying then bearing, leading to failure to rotate

Possible reasons

  • Clearance too small (including clearance for the deforming part)

  • Insufficient lubrication or inappropriate lubricant

  • Load too heavy (pre-load too heavy)

  • Skewing rollers

Solutions

  • Choose proper clearance(increasing clearance)

  • Check lubricant type and ensuring amount

  • Check application conditions

  • Avoid position error

  • Check surrounding design(including lead to bearing)

  • Improve the mounting method

 

Cracks

Partial breach and even cracks

Possible reasons

  • Shock load too heavy

  • Interference too big

  • Big peeling off and frictional cracks

  • Poor precision of the mounting side(corner circle too big)

  • Frictional cracks

  • Mal-applications(using copper hammer, intrusion of big foreign matter)

Solutions

  • Check the application conditions

  • Set proper interference and check material quality

  • Improve mounting and application methods

  • Prevent frictional cracks(check lubricants)

  • Check bearing surrounding design

 

Cage damage

Loosening or broken rivet
Broken cage

Possible reasons

  • Torque load too big

  • High speed rotation or speed changing too frequently

  • Poor lubrication

  • Intrusion of foreign matter

  • Vibration too big

  • Bad mounting(mounting in leaning conditions)

  • Abnormal increase in temperature(resin cage)

Solutions

  • Check application conditions

  • Check lubrication conditions

  • Re-consider choice of cage

  • Pay attention to applications

  • Consider rigidity of shaft and bearing box

 

Scratches

Rough surface with small deposit
Scratches between the flanges of rings and the side surfaces of the rollers

Possible reasons

  • Poor lubrication

  • Intrusion of foreign matter

  • Skewing rollers caused by leaning

  • Axial load too big leading to no lubricant on flange surface

  • Roughness of the surface too big

  • Big sliding of the rolling elements

Solutions

  • Re-consider lubricant and lubricating method

  • Check application method

  • Set proper pre-load

  • Reinforce the sealing function

  • Use bearings correctly

 

Rusting corrosion

Rusting on all or part of the surface
Rust on rolling elements in pitch shape

Possible reasons

  • Poor maintenance

  • Improper packaging

  • Insufficient rust-preventive

  • Intrusion of moist acid liquid

  • Taking the bearing by hands

Solutions

  • Maintenance to prevent rusting

  • Reinforcing the sealing function

  • Check the lubricant regularly

  • Pay attention to bearing applications

 

Corrosion

Red corroded particles in the fit surface

Possible reasons

  • Insufficient amount of interference

  • Small bearing oscillating angle

  • Insufficient lubrication(or without lubrication)

  • Not stable load

  • Vibration in the transit

Solutions

  • Check the interference and the conditions of the lubricant

  • Separable packing of inner rings and outer rings when in transit,pre-load shall prevail if the bearings are un-separable

  • Re-consider choice of lubricant

  • Re-consider choice of bearings

 

Wear

Surface worn, leading to dimension changes with scratches and traces

Possible reasons

  • Foreign matters in the lubricant

  • Poor lubrication

  • Rollers skewing

Solutions

  • Check lubricant and lubrication method

  • Reinforce sealing function

  • Prevent positioning error

 

Electric corrosion

Crater-like pits on the rolling surface and possible development of corrugation shape

Possible reasons

  • Electrical current in the rolling surface

Solutions

  • Use current by-pass value

  • Adopt insulation to avoid current passing through inside of the bearing

 

Dent and bruise

Intrusion of solid foreign matter or pits in the surface caused by shock or scratches from mounting

Possible reasons

  • Solid foreign matter intrusion

  • Peels inside the bearing

  • Shock from mal-mounting peeling off

  • Mounting in leaning conditions

Solutions

  • Improve mounting and application methods

  • Prevent foreign matters from intruding

  • Check other parts if caused by metal pieces

 

Creep deformation

Slippery ID surface and OD surface leading to mirror surface and sometime blocking

Possible reasons

  • Insufficient interference at the fit surface

  • Sleeve not fastened enough

  • Abnormal increase in temperature

  • Load too heavy

Solutions

  • Re-consider the interference amount

  • Consider the application conditions

  • Check precision of shaft and bearing box

 

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Last modified: 09/18/08